Projects

Prefabricated elements and hand-laid stove tiles

2012

Prefabricated elements and hand-laid stove tiles
Data sheet
Year2012
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Not every masonry heater is built brick by brick. There is a second route: large-format prefabricated ceramic elements, factory-moulded to the dimensions of the project, assembled on site with refractory mortar.

Masonry heater being assembled from large-format prefabricated ceramic elements, jointed with refractory mortar, in a room under renovation
Assembling the prefabricated elements: fewer joints, tight tolerances, faster assembly.

The advantage is consistency: every element leaves the mould to size, wall thicknesses are constant and the cross-section of the flue passages is guaranteed. The drawback is rigidity — an unforeseen constraint cannot be absorbed by recutting a block, as it can with small bricks.

Upper part of a masonry heater in prefabricated elements, with its capping and the connection of the stainless-steel flue to the chimney stack
The upper part and the connection to the flue. The capping closes off the flue path.

Then comes the cladding. The stove tiles are laid by hand, one by one, on the mass already built — here tiles with a grid relief, whose pattern demands a strict layout or the misalignment shows over the full height.

Laying grid-relief stove tiles on the mass of a heater, tiles and a bucket of mortar resting on the unit as it is being clad
The relief stove tiles, waiting to be laid. The layout is decided before the first tile.

Stove tiles are not just decoration: they are an additional storage material, and their glaze makes the surface washable and dust-free — which matters for a unit that is touched and leaned against.

Projects from 2012.


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